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IMS Gear relies on KOLLMORGEN’s Motion Control solution for its test bench technology

Employees in the test room constantly face the challenge of testing components and assemblies before the peripheral equipment associated with these – i.e. the subsequent overall product, is even available for real. When employees are testing power assisted steering for instance, driving situations need to be simulated precisely even though the associated car is not even on the market yet. Gear and transmission specialist IMS Gear uses servo drives from KOLLMORGEN to represent authentic original situations on its test benches. The range of tests is a diverse one, requiring creative designs and with high standards related to the control technology.

A tough regime for the brakes

The job of the AKM servo motors is to simulate typical loads. With a tailgate drive for instance the DC motor has to cope with different torques with varying speeds. The resistance increases if the motor pulls the trunk door the last few centimeters into the seal of the body. In this case the AKM servo motor generates a correspondingly high torque in the role of the seal and thereby simulates the real-life situation.

Close engineering collaboration

Realistic reproduction of everyday scenarios involves continuous challenges in terms of the control technology, requiring the best true running characteristics and optimum flexibility in the programming for the servo drives. IMS Gear works closely with the company Elektronische Antriebs-Technik GmbH (EAT) from Freiburg for this. EAT is a Certified Partner of KOLLMORGEN and has played an important role in engineering at IMS Gear for years.

The job of the AKM servo motors is to simulate typical loads. With a tailgate drive for instance the DC motor has to cope with different torques with varying speeds. The resistance increases if the motor pulls the trunk door the last few centimeters into the seal of the body. In this case the AKM servo motor generates a correspondingly high torque in the role of the seal and thereby simulates the real-life situation.

Close engineering collaboration

Realistic reproduction of everyday scenarios involves continuous challenges in terms of the control technology, requiring the best true running characteristics and optimum flexibility in the programming for the servo drives. IMS Gear works closely with the company Elektronische Antriebs-Technik GmbH (EAT) from Freiburg for this. EAT is a Certified Partner of KOLLMORGEN and has played an important role in engineering at IMS Gear for years.

The KOLLMORGEN S700 range servo drives form the centerpiece of the control system. The S700 can be freely programmed in the IEC 61131-3 languages and is designed primarily to fulfill particularly complex drive tasks – up to and including SIL3 with respect to safety engineering. The S700 servo drives are connected to the higher-level control system via EtherCAT. IMS Gear relies on the LabView System with the CompactRIO from National Instruments for this.

ELE Times Research Desk
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